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Using This Manual
1. The Contents of This Manual
2. The Contents of the Ansys Polyflow Classic Manuals
I. Introduction to Using Polyflow Classic in Workbench
1. Ansys Polyflow Classic in Ansys Workbench Tutorial: 3D Extrusion
1.1. Introduction
1.2. Prerequisites
1.3. Problem Description
1.4. Setup and Solution
1.4.1. Preparation
1.4.2. Creating a Fluid Flow Analysis System in Ansys Workbench
1.4.3. Preparing the Geometry in Ansys DesignModeler
1.4.4. Meshing the Geometry in the Ansys Meshing Application
1.4.5. Setting Up the CFD Simulation in Ansys Polydata
1.4.6. Solution
1.4.7. Postprocessing
1.4.8. Exploring Additional Solutions
1.5. Summary
II. Extrusion
1. 2.5D Axisymmetric Extrusion
1.1. Introduction
1.2. Prerequisites
1.3. Problem Description
1.4. Preparation
1.5. Setup and Solution
1.5.1. Project and Mesh
1.5.2. Define a Task
1.5.3. Material Data
1.5.4. Boundary Conditions
1.5.5. Remeshing
1.5.6. Stream Function
1.5.7. Outputs
1.5.8. Save and Exit Polydata
1.5.9. Solution
1.5.10. Postprocessing
1.6. Summary
2. Fluid Flow and Conjugate Heat Transfer
2.1. Introduction
2.2. Prerequisites
2.3. Problem Description
2.4. Setup and Solution
2.4.1. Preparation
2.4.2. Project and Mesh
2.4.3. Create a Task for the Model
2.4.4. Fluid Sub-Task 1
2.4.5. Die Sub-Task
2.4.6. Save and Exit Polydata
2.4.7. Solution
2.4.8. Postprocessing
2.5. Summary
3. Non-Isothermal Flow Through a Cooled Die
3.1. Introduction
3.2. Prerequisites
3.3. Problem Description
3.4. Setup and Solution
3.4.1. Preparation
3.4.2. Project and Mesh
3.4.3. Create a Task for the Model
3.4.4. Fluid Sub-Task 1
3.4.5. Die Sub-Task
3.4.6. Outputs
3.4.7. Save and Exit Polydata
3.4.8. Solution
3.4.9. Postprocessing
3.5. Summary
4. 3D Extrusion
4.1. Introduction
4.2. Prerequisites
4.3. Problem Description
4.4. Preparation
4.5. Setup and Solution
4.5.1. Project and Mesh
4.5.2. Define a Task
4.5.3. Material Data
4.5.4. Boundary Conditions
4.5.5. Remeshing
4.5.6. Save and Exit Polydata
4.5.7. Solution
4.5.8. Postprocessing
4.6. Summary
5. Direct Extrusion
5.1. Introduction
5.2. Prerequisites
5.3. Problem Description
5.4. Setup and Solution
5.4.1. Preparation
5.4.2. Project and Mesh
5.4.3. Create a Task for the Model
5.4.4. Material Data
5.4.5. Boundary Conditions
5.4.6. Remeshing
5.4.7. Numerical Parameters
5.4.8. Outputs
5.4.9. Save and Exit Polydata
5.4.10. Solution
5.4.11. Postprocessing
5.5. Summary
5.6. Appendix
5.6.1. Power Law
5.6.2. Optimesh Remeshing Technique
5.6.3. Evolution Scheme
5.6.4. IGES Output
6. Inverse Extrusion
6.1. Introduction
6.2. Prerequisites
6.3. Problem Description
6.4. Setup and Solution
6.4.1. Preparation
6.4.2. Project and Mesh
6.4.3. Create a Task for the Model
6.4.4. Material Data
6.4.5. Boundary Conditions
6.4.6. Remeshing
6.4.7. Numerical Parameters
6.4.8. Outputs
6.4.9. Save and Exit Polydata
6.4.10. Solution
6.4.11. Postprocessing
6.5. Summary
6.6. Appendix
6.6.1. Power Law
6.6.2. Evolution Scheme
6.6.3. Remeshing Technique
6.6.4. Optimesh Remeshing Technique
6.6.5. IGES Output
7. Flow of Two Immiscible Fluids
7.1. Introduction
7.2. Prerequisites
7.3. Problem Description
7.4. Setup and Solution
7.4.1. Preparation
7.4.2. Project and Mesh
7.4.3. Create a Task for the Model
7.4.4. Fluid 1 Sub-Task
7.4.5. Fluid 2 Sub-Task
7.4.6. Save and Exit Polydata
7.4.7. Solution
7.4.8. Postprocessing
7.5. Summary
8. Flow of Two Immiscible Fluids by Species Method
8.1. Introduction
8.2. Prerequisites
8.3. Problem Description
8.4. Setup and Solution
8.4.1. Preparation
8.4.2. Project and Mesh
8.4.3. Create a Task for the Model
8.4.4. Species and Species Transport Sub-task
8.4.5. Fluids Sub-task
8.4.6. Save and Exit Polydata
8.4.7. Solution
8.4.8. Postprocessing
8.5. Summary
III. Blow Molding
1. 3D Thermoforming of a Blister
1.1. Prerequisites
1.2. Problem Description
1.3. Setup and Solution
1.3.1. Preparation
1.3.2. Project and Mesh
1.3.3. Mold Sub-Task
1.3.4. Film Sub-Task
1.3.5. Postprocessing Sub-Tasks
1.3.6. Numerical Parameters
1.3.7. Outputs
1.3.8. Save and Exit Polydata
1.3.9. Solution
1.3.10. Postprocessing
1.4. Summary
1.5. Further Improvements
1.6. Appendix
1.6.1. Contact Boundary Conditions
1.6.2. Remark on the Penalty Coefficient
1.6.3. Remeshing
2. 2D Axisymmetric Blow Molding
2.1. Introduction
2.2. Prerequisites
2.3. Problem Description
2.4. Setup and Solution
2.4.1. Preparation
2.4.2. Project and Mesh
2.4.3. Create a Task for the Model
2.4.4. Material Data
2.4.5. Boundary Conditions
2.4.6. Remeshing
2.4.7. Numerical Parameters
2.4.8. Outputs
2.4.9. Thickness Postprocessor
2.4.10. Save and Exit Polydata
2.4.11. Solution
2.4.12. Postprocessing
2.5. Summary
2.6. Appendix
2.6.1. Remeshing Technique
2.6.2. Time Marching Scheme
3. Plug-Assisted Thermoforming of a Blister
3.1. Prerequisites
3.2. Problem Description
3.3. Setup and Solution
3.3.1. Preparation
3.3.2. Project and Mesh
3.3.3. Mold Sub-Task
3.3.4. Plug Sub-Task
3.3.5. Blister Sub-Task
3.3.6. Numerical Parameters
3.3.7. Outputs
3.3.8. Save and Exit Polydata
3.3.9. Solution
3.3.10. Postprocessing
3.4. Summary
3.5. Appendix
3.5.1. Contact Boundary Conditions
3.5.2. Remark on the Penalty Coefficient
3.5.3. Remeshing
4. 3D Blow Molding of a Bottle
4.1. Prerequisites
4.2. Description
4.3. Setup and Solution
4.3.1. Preparation
4.3.2. Project and Mesh
4.3.3. Right Mold
4.3.4. Left Mold
4.3.5. Parison Sub-Task
4.3.6. Numerical Parameters
4.3.7. Outputs
4.3.8. Save and Exit Polydata
4.3.9. Solution
4.3.10. Postprocessing
4.4. Summary
4.5. Further Improvements
4.6. Appendix
4.6.1. Contact Boundary Conditions
4.6.2. Remark on the Penalty Coefficient
4.6.3. Remeshing
4.6.4. Evolutions