4.11. Cohesive Zone Material (CZM) Model

Fracture or delamination along an interface between phases plays a major role in limiting the toughness and the ductility of the multi-phase materials, such as matrix-matrix composites and laminated composite structure. This has motivated considerable research on the failure of the interfaces. Interface delamination can be modeled by traditional fracture mechanics methods such as the nodal release technique. Alternatively, you can use techniques that directly introduce fracture mechanism by adopting softening relationships between tractions and the separations, which in turn introduce a critical fracture energy that is also the energy required to break apart the interface surfaces. This technique is called the cohesive zone material (CZM) model. The interface surfaces of the materials can be represented by a special set of interface elements or contact elements, and a CZM model can be used to characterize the constitutive behavior of the interface.

The CZM model consists of a constitutive relation between the traction T acting on the interface and the corresponding interfacial separation δ (displacement jump across the interface). The definitions of traction and separation depend on the element and the material model.

The following related topics are available:

4.11.1. Interface Elements

For interface elements, the interfacial separation is defined as the displacement jump, δ (that is, the difference of the displacements of the adjacent interface surfaces):

(4–273)

The definition of the separation is based on local element coordinate system, Figure 4.28: Schematic of Interface Elements. The normal of the interface is denoted as local direction n, and the local tangent direction is denoted as t. Thus:

(4–274)

(4–275)

Figure 4.28: Schematic of Interface Elements

Schematic of Interface Elements

4.11.1.1. Material Model – Exponential Behavior

An exponential form of the CZM model (input via TB,CZM with TBOPT = EXPO), originally proposed by Xu and Needleman([360]), uses a surface potential:

(4–276)

where:

ϕ(δ) = surface potential
e = 2.7182818
σmax = maximum normal traction at the interface (input on TBDATA command as C1 using TB,CZM)

The traction is defined as:

(4–277)

or

(4–278)

and

(4–279)

From equations Equation 4–278 and Equation 4–279, we obtain the normal traction of the interface

(4–280)

and the shear traction

(4–281)

The normal work of separation is:

(4–282)

and shear work of separation is assumed to be the same as the normal work of separation, ϕn, and is defined as:

(4–283)

For the 3D stress state, the shear or tangential separations and the tractions have two components, δt1 and δt2 in the element's tangential plane, and we have:

(4–284)

The traction is then defined as:

(4–285)

and

(4–286)

(In POST1 and POST26 the traction, T, is output as SS and the separation, δ, is output as SD.)

The tangential direction t1 is defined along ij edge of element and the direction t2 is defined along direction perpendicular to the plane formed by n and t1. Directions t1, t2, and n follow the right-hand side rule.

4.11.1.2. Material Model – Bilinear Behavior

The bilinear CZM model (input via TB,CZM with TBOPT = BILI) can be used with interface elements. The model is based on the model proposed by Alfano and Crisfield [362].

Mode I Dominated Bilinear CZM Model

The Mode I dominated bilinear CZM model assumes that the separation of the material interfaces is dominated by the displacement jump normal to the interface, as shown in the following figure:

Figure 4.29: Mode I Dominated Bilinear CZM Law

Mode I Dominated Bilinear CZM Law

The relation between normal cohesive traction Tn and normal displacement jump δn can be expressed as:

(4–287)

Where:

For Mode I dominated cohesive law, the tangential cohesive traction and tangential displacement jump behavior is assumed to follow the normal cohesive traction and normal displacement jump behavior and is expressed as:

(4–288)

Were:

Mode II Dominated Bilinear CZM Model

The Mode II dominated bilinear CZM model assumes that the separation of the material interfaces is dominated by the displacement jump that is tangent to the interface, as shown in the following figure:

Figure 4.30: Mode II Dominated Bilinear CZM Law

Mode II Dominated Bilinear CZM Law

The relation between tangential cohesive traction Tt and tangential displacement jump δt can be expressed as:

(4–289)

Where:

For Mode II dominated cohesive law, the normal cohesive traction and normal displacement jump behavior is assumed to follow the tangential cohesive traction and tangential displacement jump behavior and is expressed as:

(4–290)

Where:

Mixed-Mode Bilinear Cohesive Zone Material Model

For bilinear cohesive law under the mixed-mode fracture, the separation of material interfaces depends on both the normal and tangential components of displacement jumps. To take into account the difference in their contributions to the separation of material interfaces, a non-dimensional effective displacement jump λ for mixed-mode fracture is defined as

(4–291)

where the non-dimensional parameter β (input via the TBDATA command as C6 using TB,CZM) assigns different weights to the tangential and normal displacement jumps.

The normal and tangential components of the cohesive tractions are expressed as:

(4–292)

The damage parameter Dm associated with mixed mode bilinear cohesive law is defined as:

Where:

Fracture Mode Identification of a CZM Model

Determining the fracture mode of a CZM model is based on the input data, as follows:

Case Input on the TBDATA command as follows:
Mode I Dominated C1, C2, C3, C4, C5 (where C3 = -τmax)
Mode II/III Dominated C1, C2, C3, C4, C5 (where C1 = -σmax)
Mixed-Mode C1, C2, C3, C4, C5, C6 (where C1 = σmax and C3 = τmax)

4.11.1.3. Material Model – Exponential Behavior for Preventing Surface Penetration

An exponential form of the CZM model for preventing surface penetration (input via TB,CZM with TBOPT = CEXP) is similar to the standard exponential behavior of the CZM model when upper and lower surfaces contact each other. There is no interface traction when surfaces are separated.

(4–293)

where:

= traction in the normal direction
= traction in the tangential direction

is a CZM material model constant that helps to define tractions and stiffness at crack-surface closure. To calibrate its value, refer to in the standard EXPO CZM model.

Definitions for the remaining terms here are identical to those for the standard exponential form of the CZM model in Material Model – Exponential Behavior.

4.11.1.4. Material Model – Linear Behavior for Preventing Surface Penetration

A linear form of the CZM model for preventing surface penetration (input via TB,CZM with TBOPT = CLIN) describes the interface traction in the normal direction when upper and lower surfaces contact each other. There is no interface traction when surfaces are separated.

(4–294)

where:

= traction in the normal direction
= traction in the tangential direction
= constant for penalty method
= normal separation

4.11.1.5. Viscous Regularization

To avoid convergence difficulties, a small fictitious viscosity is introduced in cohesive zone material (CZM) models ([413]). The traction definitions are modified by adding viscous damping, as follows:

(4–295)

where:

Tn = normal traction before viscous regularization

Tt = tangential traction before viscous regularization

ζ = damping coefficient (input on the TBDATA command as C1 (after defining the CZM model with the viscous regularization option (TB,CZM,,,,VREG))

4.11.1.6. Material Model – Rigid Exponential Behavior

Unlike the standard exponential behavior of the CZM model, a rigid exponential form of the CZM model (TB,CZM with TBOPT = REXP) bypasses positive stiffness region and proceeds directly to the damage stage.

Figure 4.31: Traction-Separation Relationship Along the Interface

Traction-Separation Relationship Along the Interface

When the separation is positive without unloading, the potential is:

(4–296)

where:

= surface potential
= 2.7182818
= maximum traction at surface
= separation across the interface, including both normal () and tangential () components:
= separation where the maximum traction is attained:

As shown in Figure 4.31: Traction-Separation Relationship Along the Interface, a linear rule is applied for the unloading-reloading path. For interface closures, a penalty algorithm is adopted to prevent penetration. By default, the penalty slope is a constant, set according to the reference stiffness.

Alternatively, a penalty slope can be applied by specifying exponential material behavior to prevent surface penetration (TB,CZM with TBOPT = CEXP):

Example 4.1: Applying a Penalty Slope via TB,CZM

! Apply penalty slope via TB,CZM with TBOPT = CEXP.
! The material ID (MATID) for the following TB commands must be 
!   identical (in this case 1).

TB,CZM,1,1,,REXP               ! Activate REXP material model
TBDATA,1,σmax_r,δcn_r,δct_r    ! Define material constants for REXP

TB,CZM,1,1,,CEXP               ! Activate CEXP material model
TBDATA,1,σmax_c,δcn_c,δct_c    ! Define material constants for CEXP

4.11.1.7. Material Model – Frictional Behavior

An isotropic Coulomb’s friction law (TB,CZM with TBOPT = FRIC) is provided to simulate tangential stresses of the CZM model when upper and lower surfaces contact each other. There is no friction traction when surfaces are separated. A penalty algorithm is applied.

This method requires tangential stiffness, and the amount of penetration between the two surfaces depends on the stiffness. Higher stiffness values decrease the amount of penetration but can lead to ill-conditioning of the global stiffness matrix and to convergence difficulties. Ideally, the stiffness is high enough that contact penetration is acceptably small, but low enough so that the problem is well-behaved in terms of convergence or matrix ill-conditioning.

The interface traction vector is:

where:

= normal contact pressure
= frictional stress in direction 1
= frictional stress in direction 2

The frictional stress for isotropic friction is obtained via Coulomb's law:

(4–297)

where:

= tangential penalty stiffness
= slip increment in direction over the current substep; in case of sticking, the elastic slip increment represents the reversible tangential motion within the current substep
= equivalent slip increment over the current substep
= coefficient of friction
= frictional stress in direction = 1, 2 at the end of the previous substep
= limit frictional stress, such that when the equivalent shear stress is < , no motion occurs between two surfaces
=

is typically defined as but can be changed (TB,CZM with TBOPT = FRIC) so that, regardless of the magnitude of the contact pressure, sliding occurs if the magnitude of the equivalent frictional stress reaches the defined value.

4.11.2. Contact Elements

Delamination with contact elements is referred to as debonding. The interfacial separation is defined in terms of contact gap or penetration and tangential slip distance. The computation of contact and tangential slip is based on the type of contact element and the location of contact detection point. The cohesive zone model can only be used for bonded contact (KEYOPT(12) = 2, 3, 4, 5, or 6) with the augmented Lagrangian method (KEYOPT(2) = 0) or the pure penalty method (KEYOPT(2) = 1). See CONTA174 - 3D 8-Node Surface-to-Surface Contact for details.

4.11.2.1. Material Models for Debonding

Cohesive zone modeling with contact elements includes two different traction separation law forms: a bilinear traction separation law and an exponential traction separation law. Different variations of the bilinear material models are available, with each variation being activated by a different TBOPT value on the TB,CZM command, as described in the following sections:

4.11.2.1.1. Bilinear Behavior - Contact (TBOPT = CBDD and CBDE)

The bilinear cohesive zone material model (input using TB,CZM with TBOPT = CBDD or CBDE) is based on the model proposed by Alfano and Crisfield [362].

Mode I Debonding

Mode I debonding defines a mode of separation of the interface surfaces where the separation normal to the interface dominates the slip tangent to the interface. The normal contact stress (tension) and contact gap behavior is plotted in Figure 4.32: Normal Contact Stress and Contact Gap Curve for Bilinear Cohesive Zone Material. It shows linear elastic loading (OA) followed by linear softening (AC). The maximum normal contact stress is achieved at point A. Debonding begins at point A and is completed at point C when the normal contact stress reaches zero value; any further separation occurs without any normal contact stress. The area under the curve OAC is the energy released due to debonding and is called the critical fracture energy. The slope of the line OA determines the contact gap at the maximum normal contact stress and, hence, characterizes how the normal contact stress decreases with the contact gap, that is, whether the fracture is brittle or ductile. After debonding has been initiated it is assumed to be cumulative and any unloading and subsequent reloading occurs in a linear elastic manner along line OB at a more gradual slope.

Figure 4.32: Normal Contact Stress and Contact Gap Curve for Bilinear Cohesive Zone Material

Normal Contact Stress and Contact Gap Curve for Bilinear Cohesive Zone Material

The equation for curve OAC can be written as:

(4–298)

where:

P = normal contact stress (tension)
Kn = normal contact stiffness
un = contact gap
= contact gap at the maximum normal contact stress (tension)
= contact gap at the completion of debonding (input on TBDATA command as C2 using TB,CZM)
dn = debonding parameter

The debonding parameter for Mode I Debonding is defined as:

(4–299)

with dn = 0 for Δn 1 and 0 < dn 1 for Δn > 1.

where:

The normal critical fracture energy is calculated as:

(4–300)

where:

σmax = maximum normal contact stress (input on TBDATA command as C1 using TB,CZM).

For mode I debonding the tangential contact stress and tangential slip behavior follows the normal contact stress and contact gap behavior and is written as:

(4–301)

where:

τt = tangential contact stress
Kt = tangential contact stiffness
ut = tangential slip distance

Mode II Debonding

Mode II debonding defines a mode of separation of the interface surfaces where tangential slip dominates the separation normal to the interface. The equation for the tangential contact stress and tangential slip distance behavior is written as:

(4–302)

where:

= tangential slip distance at the maximum tangential contact stress
= tangential slip distance at the completion of debonding (input on TBDATA command as C4 using TB,CZM)
dt = debonding parameter

The debonding parameter for Mode II Debonding is defined as:

(4–303)

with dt = 0 for Δt 1 and 0 < dt 1 for Δt > 1.

where:

For the 3D stress state an "isotropic" behavior is assumed and the debonding parameter is calculated using an equivalent tangential slip distance:

(4–304)

where:

u1 and u2 = slip distances in the two principal directions in the tangent plane

The components of the tangential contact stress are defined as:

(4–305)

and

(4–306)

The tangential critical fracture energy is calculated as:

(4–307)

where:

τmax = maximum tangential contact stress (input on TBDATA command as C3 using TB,CZM).

The normal contact stress and contact gap behavior follows the tangential contact stress and tangential slip behavior and is written as:

(4–308)

Mixed-Mode Debonding

In mixed-mode debonding the interface separation depends on both normal and tangential components. The equations for the normal and the tangential contact stresses are written as:

(4–309)

and

(4–310)

The debonding parameter is defined as:

(4–311)

with dm = 0 for Δm 1 and 0 < dm 1 for Δm > 1, and Δm and χ are defined below.

where:

and

The constraint on χ that the ratio of the contact gap distances be the same as the ratio of tangential slip distances is enforced automatically by appropriately scaling the contact stiffness value, Kt, as follows:

(4–312)

Kn in the above equation is the contact stiffness value. If the contact opening stiffness is specified by real constant FKOP of contact element, then contact opening stiffness is used in this equation. If contact opening stiffness is not specified, the contact closing stiffness is used.

For mixed-mode debonding, both normal and tangential contact stresses contribute to the total fracture energy, and debonding is completed before the critical fracture energy values are reached for the components. Therefore, a combined energy criterion is used to define the completion of debonding:

(4–313)

where:

and

are, respectively, the normal and tangential fracture energies, and α is the power law exponent for mixed-mode debonding (default =2). Verification of satisfaction of energy criterion can be done during postprocessing of results.

Identifying Debonding Modes

The debonding modes are based on input data:

  1. Mode I for normal data (input on TBDATA command as C1, C2, and C5).

  2. Mode II for tangential data (input on TBDATA command as C3, C4, and C5).

  3. Mixed-mode for normal and tangential data (input on TBDATA command as C1, C2, C3, C4, C5, C6, and C7).

Artificial Damping

Debonding is accompanied by convergence difficulties in the Newton-Raphson solution. Artificial damping is used in the numerical solution to overcome these problems. The debonding parameter with viscous damping, dv is calculated using the debonding parameter d (dn or dt or dm) and the viscous debonding parameter of the previous substep as:

(4–314)

where:

Δt = time increment
dVold = viscous debonding parameter at previous substep
η = damping coefficient (input on TBDATA command as C5 using TB,CZM).

This viscous regularized debonding parameter, dv, is used in the calculation of contact tractions when damping is activated. This can result in traction and maximum separation values higher than specified by the CZM law (TB,CZM). However, to ensure that the total debonding occurs close to the specified maximum separation (or critical fracture energy), the surfaces are deemed fully debonded and the interface behavior is changed to standard contact when the non-viscous regularized debonding parameter reaches 1 (d = 1). It is recommended you set the damping coefficient, η, (which has units of time) to a value much smaller than the minimum time step size so that the maximum traction and maximum separation (or critical fracture energy) values are not exceeded in the debonding calculations.

The energy dissipated due to damping (accessed via the AENE label on the ETABLE command) should be compared to element potential energy. The energies can be output in the Jobname.out file (via the OUTPR command). You can also access the energies as follows:

The damping energy should be much smaller than the potential energy.

Tangential Slip Under Normal Compression

An option is provided to control tangential slip under compressive normal contact stress for mixed-mode debonding. By default, no tangential slip is allowed for this case, but it can be activated by setting the flag β (input on TBDATA command as C6 using TB,CZM) to 1. Settings on β are:

β = 0 (default) no tangential slip under compressive normal contact stress for mixed-mode debonding
β = 1 tangential slip under compressive normal contact stress for mixed-mode debonding

Debonding under the Presence of Friction

When friction is defined between contact surfaces undergoing debonding, tangential stress is calculated as the maximum between the tangential stress as governed by the debonding model and the tangential stress as governed by the friction law.

Post Separation Behavior

After debonding is completed the surface interaction is governed by standard contact constraints for normal and tangential directions. Frictional contact is used if friction is specified for contact elements.

Results Output for POST1 and POST26

All applicable output quantities for contact elements are also available for debonding: normal contact stress P (output as PRES), tangential contact stress τt (output as SFRIC) or its components τ1 and τ2 (output as TAUR and TAUS), contact gap un (output as GAP), tangential slip ut (output as SLIDE) or its components u1 and u2 (output as TASR and TASS), etc.

The following debonding-specific output quantities are also available (output as NMISC data): debonding time history (output as DTSTART), debonding parameter dn, dt, or dm (output as DPARAM), fracture energies Gn and Gt (output as DENERI and DENERII).

4.11.2.1.2. Bilinear Behavior - Interface (TBOPT = BILI)

The bilinear interface law described in Material Model – Bilinear Behavior (input via TB,CZM with TBOPT = BILI) can be used with contact elements. This law differs from the bilinear model described in Bilinear Behavior - Contact (TBOPT = CBDD and CBDE) in a few subtle ways.

  • In this model, the response under the compressive traction is also governed by the traction separation law. This differs from bilinear behavior (contact) where, under compressive traction, the response is governed by standard contact constraints in the normal direction, thus preventing penetration.

  • The separation at which maximum traction is achieved is an input quantity in this law. In the bilinear behavior (contact) model, this quantity is calculated based on contact stiffness and maximum traction.

  • The mixed mode behavior is also different for this law, with user control over the contribution of normal and tangential separations to the equivalent slip (Equation 4–291).

  • The viscous regularization is also different, with this model requiring use of TB,VREG (see Viscous Regularization).

Bilinear behavior (contact) is recommended over bilinear behavior (interface) for use with contact elements since it is can prevent nonphysical penetration under compressive tractions.

Post Separation Behavior

After debonding is completed, the surface interaction is governed by standard contact constraints for normal and tangential directions. Frictional contact is used if friction is specified for contact elements.

Results Output for POST1 and POST26

All applicable output quantities for contact elements are also available for debonding: normal contact stress P (output as PRES), tangential contact stress τt (output as SFRIC) or its components τ1 and τ2 (output as TAUR and TAUS), contact gap un (output as GAP), tangential slip ut (output as SLIDE) or its components u1 and u2 (output as TASR and TASS), etc.

The following debonding-specific output quantities are also available (output as NMISC data): debonding time history (output as DTSTART), damage parameter dn, dt, or dm (output as DPARAM), total debonding energy Gtotal (output as DENER).

4.11.2.1.3. Exponential Behavior

The exponential interface law described in Material Model – Exponential Behavior (input via TB,CZM with TBOPT = EXPO) can be used with contact elements. The traction-separation relationship is determined by the surface potential (Equation 4–276) under all circumstances. Viscous regularization as described in Viscous Regularization can be used to improve convergence behavior.

Results Output for POST1 and POST26

All applicable output quantities for contact elements are also available for debonding: normal contact stress P (output as PRES), tangential contact stress τt (output as SFRIC) or its components τ1 and τ2 (output as TAUR and TAUS), contact gap un (output as GAP), tangential slip ut (output as SLIDE) or its components u1 and u2 (output as TASR and TASS), etc.

The following debonding-specific output quantity is also available (output as NMISC data): total debonding energy Gtotal (output as DENER).