VM-WB-MECH-110

VM-WB-MECH-110
Centerline Temperature of an Electrical Wire

Overview

Reference: Rohsenow, W.M. & Choi, H.Y. (1963).Heat, Mass and Momentum Transfer (2nd printing). Englewood Cliffs, NJ. p.106, ex. 6.5.
Solver

Ansys Mechanical

Analysis Type(s): Coupled Field Static
Element Type(s):

2D and 3D Coupled-Field Elements

Test Case

Determine the centerline temperature   and the surface temperature Ts of a bare, steel wire carrying a current I and having a resistance R. The surface convection coefficient between the wire and the air (at temperature Ta) is h. Also determine the heat dissipation rate q.

This test case is also solved using Ansys Mechanical APDL. See VM119.

Figure 167: Test Case Sketch

Test Case Sketch

Materials Properties Tables

Material PropertiesGeometric PropertiesLoading
k = 13 Btu/hr-ft °F
h = 5 Btu/hr-ft2-°F
R = 0.0001 Ω/ft
ro = 0.375 in = 0.03125 ft
Ta = 70°F
I = 1000 A

Analysis Assumptions and Modeling Notes

The problem is solved first using thermal-electric axisymmetric elements and then using thermal-electric solid elements.

A one foot axial length is chosen for convenience. The voltage drop per foot is IR = 0.1 volt/ft. The resistivity ρ is calculated as

ρ = RA/L = (0.0001)(π)(0.03125)2/(1) = 3.06796 x 10-7Ω-ft

Since the problem is axisymmetric, only a one-element sector is needed. A small angle Θ = 10° sector is used for approximating the circular boundary for the 3D element. The initial temperature is set to 70°F.

In Coupled Field Static for thermal-electric conduction coupling, the Thermal definition set to Yes and the Electric definition is set to Conduction as shown in the image below.

Figure 168: Thermal and Electric Definitions in Ansys Mechanical

Thermal and Electric Definitions in Ansys Mechanical

Figure 169: A: Finite Element Modelling of Electric Wire (A:2D, B:3D)

A: Finite Element Modelling of Electric Wire (A:2D, B:3D)

Results Comparison

The Workbench results are compared with target specified in reference book.

 TargetMechanicalError (%)

2D

Centerline Temperature, °F419.9419.645-0.061
Ts, °F417.9417.556-0.082
q, Btu/hr341.5341.213-0.084

3D

Centerline Temperature, °F419.9419.652-0.059
Ts, °F417.9417.562-0.081
q, Btu/hr341.5341.219-0.082

Figure 170: Temperature Results, (A:2D, B:3D)

Temperature Results, (A:2D, B:3D)