1.5.2. B) Create a Sector Mesh from the Bowl Profile and Engine Information


Note:  Running this simulation is estimated to take 25 minutes on the Intel ® Xeon ® processor E5-2690 at 2.90 GHz (8 total cores).


It is easy to create your own mesh instead of using the supplied mesh. Meshes can be created using the Ansys Forte Sector Mesh Generator, for periodic (sector) meshes, or the Automatic Mesh Generator for full 360° meshes. In this section, we describe the use of the Sector Mesh Generator Utility (shown in Figure 1.9: Sector Mesh Generator Utility after mesh is imported).

Figure 1.9: Sector Mesh Generator Utility after mesh is imported

Sector Mesh Generator Utility after mesh is imported

The Sector Mesh Generator provides six different sample mesh topologies for different piston bowl shapes. The shape of the bowl determines which mesh topology is most appropriate. The next steps accomplish the following:

  • Select a mesh topology.

  • Import or create a bowl profile.

  • Enter other engine parameters.

  • Specify the control point locations for the mesh topology if necessary (for Topology 3, these are assumed and the profile must have exactly 3 points to define them).

  • Specify the number of grid points between control points for the mesh.

  • Generate the mesh and import into Ansys Forte.

The name of the bowl profile for this case is sandia_bowl_profile.csv, which is one of the files in the samples download. In the .csv file, the first column is the X-coordinate and the second column is the Z-coordinate. For this simple bowl geometry, there are only 3 profile points needed to define the profile and, for Topology 3, exactly 3 are required.


Note:  For Ansys Forte sector-mesh simulations, the piston should always be oriented to move in the positive Z direction. Note also that the last profile point should be at X = 0.0.


For this piston bowl, Topology 3 will be used, since it is a square-shaped bowl, as shown in Figure 1.10: Template for Topology #3 , below.

Figure 1.10: Template for Topology #3

Template for Topology #3

  1. To create a sector mesh, go to the Workflow tree and click Geometry. This opens the Geometry icon bar. Click the Sector Mesh Generator   icon to open the Sector Mesh Generator Utility (SMG).

  2. Start by clicking the Engine Parameters node in the SMG Project tree to open an Editor panel.

  3. In the Sector Mesh Generator’s Engine Parameters panel, the first step is to import the simple bowl profile that was provided with the sample. To do this, go to the Bowl Profile pull-down menu and select Create new... and click the Pencil   icon. This opens the Profile Editor window.

  4. In the Profile Editor, click the Load CSV button (you may need to expand the window vertically to see the button below the table) and then browse to, select, and open the sandia_bowl_profile.csv file. In the dialog, select Comma as the Column Delimiter and uncheck the Read Column Titles box and click OK. See Figure 1.11: Import CSV dialog for creating a bowl profile .

    Figure 1.11: Import CSV dialog for creating a bowl profile

    Import CSV dialog for creating a bowl profile

  5. At the bottom of the Profile Editor Panel, in the text entry field under Profile Name, enter a name for the profile, such as "Sandia Bowl Profile". See Figure 1.12: Sector Mesh Generator Utility with new Profile and Editor panel . Click Save and click Close for the SMG window.

    Figure 1.12: Sector Mesh Generator Utility with new Profile and Editor panel

    Sector Mesh Generator Utility with new Profile and Editor panel

  6. Next, specify these engine parameters, which are:

    • Sector Angle = 45 degrees

    • Bore = 13.97 cm

    • Stroke = 15.24 cm

    • Squish = 0.56 cm

    • Crevice Width = 0.167 cm

  7. Select and expand the Include Crevice Block option and set Crevice Height = 3.72621 cm. Click Apply. A diagram of the engine geometry appears.

  8. Now go to the Mesh Parameters node in the SMG Project tree. Select Topology 3 in the Topology pull-down menu. To see the topology template selected, click the Show Topology button. It should look like that shown in Figure 1.10: Template for Topology #3 above.

  9. Enter the information indicated in the Topology #3 diagram, as follows:

    • Circumferential Cell Count = 21

    • Radial Cell Count i1 = 16

    • Radial Cell Count i2 = 11

    • Radial Cell Count i3 = 3

    • Axial Cell Count k1 = 11

    • Axial Cell Count k4 = 21

    • Axial Cell Count k5 = 11

    • Smoothing Passes = 20 (default value; works well for most cases)

  10. Once all the settings are specified, click Apply. Review the diagram of the profile information in the Sector Mesh Generator’s 3-D View panel to verify that the settings make sense.

  11. Click Generate a Mesh   at the top of the Mesh Parameters Editor panel. Ansys Forte will automatically generate the sector mesh. When it is finished, the resulting mesh will appear for your review in the 3-D View window within the Sector Mesh Generator window, as shown in Figure 1.13: Diesel sector sample case .

    Figure 1.13: Diesel sector sample case

    Diesel sector sample case

  12. For this exercise, click Mesh Parameters in the Sector Mesh Generator’s Project tree, then click the Import to Forte Project   icon at the top of the SMG Editor panel. Now go to the Simulate window and see the new Geometry items added to the Workflow tree. If you cannot see the mesh that you just generated displayed in the main 3-D View panel, right-click on these Geometry items for options to make their Mesh visible. To center and resize the mesh display, click the Refit   icon on the Ansys Forte toolbar.

  13. Close the Sector Mesh Generator window.


    Note:  To see the mesh lines in the geometry, right-click Geometry in the Workflow tree (on the left-hand side) and turn on Mesh. You can modify settings here to refine or coarsen the mesh, for example, and regenerate, or you can open (import) the newly created mesh into the sample project into Ansys Forte. Alternatively, you can use the Save to File button to export to a mesh file that can later be imported into Ansys Forte.


    Figure 1.14: Diesel sector sample case

    Diesel sector sample case

  14. Continue with Set Up the Case .