The rate-dependent plasticity material behavior is used for solder bumps, while the other parts are assumed to be linear elastic and temperature-independent.
The generalized Garofalo model is used to simulate creep behavior. The creep strain rate of the model is expressed as:
(35–1) |
where
is the change in equivalent creep strain with respect to time. |
is the equivalent stress. |
T is the temperature. |
C1 through C4 are the constants. |
t is the time at the end of the substep. |
e is the natural logarithm base. |
The following experimental data are used with the curve-fitting tool for creep materials to find the creep model constants. For more details, see Material Properties in the Technology Showcase: Example Problems.
Figure 35.8: Creep Experimental Data [4-6] at Different Temperatures Used for Curve-Fitting Procedure
The constants from curve-fitting procedure and the reference [3] listed in the table below fit the experimental data describing creep behavior even though they have different values of C4 and consequently, C1. They calculate equal values for C2 and C3, and the remaining terms in Equation 35–1 are equal for every temperature, .
Table 35.2: Generalized Garofalo Creep Constants Calculated from Curve Fitting and at Constant Temperature
Temperature (K) | Constant [units] | Reference [3] | Curve Fitting |
---|---|---|---|
218 | C1 [second-1] | 26.00917 | 7.19E-11 |
C2 [MPa-1] | 0.037486 | 3.75E-02 | |
C3 [ ] | 5.5 | 5.50E+00 | |
C4 [Kelvin] | 5802 | 0.00E+00 | |
273 | C1 [second-1] | 17.14286 | 1.01E-08 |
C2 [MPa-1] | 0.044852 | 4.49E-02 | |
C3 [ ] | 5.5 | 5.50E+00 | |
C4 [Kelvin] | 5802 | 0.00E+00 | |
298 | C1 [second-1] | 14.19463 | 4.97E-08 |
C2 [MPa-1] | 0.049251 | 4.93E-02 | |
C3 [ ] | 5.5 | 5.50E+00 | |
C4 [Kelvin] | 5802 | 0.00E+00 | |
348 | C1 [second-1] | 9.568966 | 5.50E-07 |
C2 [MPa-1] | 0.061269 | 6.13E-02 | |
C3 [ ] | 5.5 | 5.50E+00 | |
C4 [Kelvin] | 5802 | 0.00E+00 | |
398 | C1 [second-1] | 6.105528 | 2.85E-06 |
C2 [MPa-1] | 0.081046 | 8.10E-02 | |
C3 [ ] | 5.5 | 5.50E+00 | |
C4 [Kelvin] | 5802 | 0.00E+00 |
The following material properties [3] are used for the thermomechanical analysis of the flip chip:
Table 35.3: Flip Chip Material Properties
Properties | Solder | Chip | Underfill | Substrate |
---|---|---|---|---|
Conductivity (W/m-K) | 33 | 110 | 1.6 | 13 |
Specific Heat (J/Kg-K) | 226 | 712 | 674 | 879 |
Density (Kg/m3) | 7400 | 2330 | 6080 | 1938 |
Young’s Modulus (MPa) | E(T) = 52708 - 67.14T - 0.0587T2 MPa | 162000 | 14470 | 18200 |
Poisson’s Ratio | 0.4 | 0.28 | 0.28 | 0.25 |
Coefficients of Thermal Expansion (ppm/K) | 22.36 | 2.3 | 20 | 19 |
Elastic and perfectly plastic material behavior is assumed. Bilinear isotropic hardening is used to define the solder plasticity to compare results.