35.5. Material Properties

The rate-dependent plasticity material behavior is used for solder bumps, while the other parts are assumed to be linear elastic and temperature-independent.

The generalized Garofalo model is used to simulate creep behavior. The creep strain rate of the model is expressed as:

(35–1)

where

is the change in equivalent creep strain with respect to time.
is the equivalent stress.
T is the temperature.
C1 through C4 are the constants.
t is the time at the end of the substep.
e is the natural logarithm base.

The following experimental data are used with the curve-fitting tool for creep materials to find the creep model constants. For more details, see Material Properties in the Technology Showcase: Example Problems.

Figure 35.8: Creep Experimental Data [4-6] at Different Temperatures Used for Curve-Fitting Procedure

Creep Experimental Data [-] at Different Temperatures Used for Curve-Fitting Procedure

The constants from curve-fitting procedure and the reference [3] listed in the table below fit the experimental data describing creep behavior even though they have different values of C4 and consequently, C1. They calculate equal values for C2 and C3, and the remaining terms in Equation 35–1 are equal for every temperature, .

Table 35.2: Generalized Garofalo Creep Constants Calculated from Curve Fitting and at Constant Temperature

Temperature (K) Constant [units] Reference [3] Curve Fitting
218 C1 [second-1]26.009177.19E-11
C2 [MPa-1]0.0374863.75E-02
C3 [ ]5.55.50E+00
C4 [Kelvin]58020.00E+00
273 C1 [second-1] 17.14286 1.01E-08
C2 [MPa-1] 0.044852 4.49E-02
C3 [ ] 5.5 5.50E+00
C4 [Kelvin] 5802 0.00E+00
298 C1 [second-1]14.194634.97E-08
C2 [MPa-1]0.0492514.93E-02
C3 [ ]5.55.50E+00
C4 [Kelvin]58020.00E+00
348 C1 [second-1] 9.568966 5.50E-07
C2 [MPa-1] 0.061269 6.13E-02
C3 [ ] 5.5 5.50E+00
C4 [Kelvin] 5802 0.00E+00
398 C1 [second-1]6.1055282.85E-06
C2 [MPa-1]0.0810468.10E-02
C3 [ ]5.55.50E+00
C4 [Kelvin]58020.00E+00

The following material properties [3] are used for the thermomechanical analysis of the flip chip:

Table 35.3: Flip Chip Material Properties

Properties Solder Chip Underfill Substrate
Conductivity (W/m-K)331101.613
Specific Heat (J/Kg-K)226712674879
Density (Kg/m3)7400233060801938
Young’s Modulus (MPa)E(T) = 52708 - 67.14T - 0.0587T2 MPa1620001447018200
Poisson’s Ratio0.40.280.280.25
Coefficients of Thermal Expansion (ppm/K)22.362.32019

Table 35.4: Temperature-Dependent Properties

Temperature (K) 273 323 373
Yield Stress211610

Elastic and perfectly plastic material behavior is assumed. Bilinear isotropic hardening is used to define the solder plasticity to compare results.