14.4.5.9. Gears - Web

The gear web is important in an aspect of compliance. The web shape and thickness influence to compliance characteristic of the gear. The stiffness of web can be modeled with three types of the rigid, constant, and variable.

Figure 14.169: Gear tooth and web

Gear tooth and web

Rigid: Create the fixed joint between tooth and web

Constant: Create the matrix force by using the user defined web stiffness

Variable: Create the matrix force by using the user defined web stiffness for the angle.

The coordinate system must be considered to enter the web stiffness. If FE or EasyFlex model is tested to get the stiffness matrix, the coordinate system must coincide with the coordinate system of the gear set. The center point of web must be fixed to get the stiffness matrix. And then, the angle of a loading point must be considered as following figure.

Figure 14.170: Coordinate system to test the web stiffness

Coordinate system to test the web stiffness

The stiffness matrix which is a positive semi-definite matrix can be taken by measuring the reaction force of the fixed joint while enforcing a small translational motion on a range.

Figure 14.171: Force and torque between web and tooth

Force and torque between web and tooth

The stiffness matrix of web may be calculated as shown in Equation 14–25.

(14–25)

If the variable type is selected, the stiffness must be tested for every angle θi and θ1 must be in the +x axis.

Figure 14.172: Angle for variable type

Angle for variable type

The stiffness matrix between the two angles is calculated as following equation.

(14–26)

Figure 14.173: Angle for variable type

Angle for variable type

Figure 14.174: Web tab for User Input

Web tab for User Input

Figure 14.175: Web tab for User Input

Web tab for User Input

Figure 14.176: Web tab for User Input

Web tab for User Input

Figure 14.177: Parameters in the Web tab

ParameterDescription

Dimension

(Range)

1. Input Type

Select a input type to input the web stiffness.

- User input

- FE method

- EasyFlex method

N/A
2. Web diameter (out)Use to set the outer diameter of web. This value is used only for the geometry of web only.Length
3. Web diameter (in)Use to set the inner diameter of web. This value is used only for the geometry of web only.Length
4. Web thicknessUse to set the web thickness. This value is used only for the web geometry.Length
5. No. of Repeating SectionUse to set the number of repeating section.N/A
6. MassUse to set the web mass.Mass
7. Moment of inertiaUse to set the mass moment of inertia.Mass*Length^2
8. User Input Mass InformationUse to set the mass information. When selected, mass and moment of inertia information can be input directly. When cleared, mass information is calculated using density, diameter, and thickness. Cleared by default.N/A
9. Web type

Select the type of web. There are three options as follow.

- Rigid (no compliance)

- Constant(one compliance)

- Variable(various compliance)

N/A
10. ImportUse to set the property file of the web stiffness. This option available only for constant and variable. The file format is described in Figure 14.178: File format for variable type.N/A
11. Add / Remove stiffnessUse to add or remove the matrix of stiffness.N/A
12. Stiffness matrixInput the stiffness matrix. This parameters can be input directly or can be input by the stiffness property file.N/A
13. Damping ratioUse to set the damping ratio.N/A
14. No. of Point for stiffness.Use to set the number, how many stiffness to be calculated. Refer the figure about "No. of Repeating Section".N/A
15. Calculate from FE dataIf your use "FE method" for "Input type, you have to select an FE file by using this button. The simulation will then be started to get the stiffness.N/A
16. Calculate from CAD dataIf your use "EasyFlex method" for "Input type, you have to select a CAD file by using this button. The simulation will then be started to get the stiffness.N/A

The stiffness matrix importing from a file must consists of 6-6 matrix as shown in the figure below.

Figure 14.178: File format for variable type

File format for variable type