51.2. Problem Description

A bending analysis is performed on an implantable lead model. The structure consists of a five-filar metal coil inside a polymer tube casing. The tube is 3.45 mm long with an outer radius of 0.43 mm and an inner radius of 0.36 mm. The wire of the coil has a 0.05 mm radius with an initial 0.0125 mm gap between the filars.

Two contact pairs are defined in each model: one self-contact pair for the coil's filar-to-filar contact, and one contact pair between the coil and the tube. To apply the bending boundary condition, one end of the tube and coil is fixed, and the other end is rotated about the Y axis by 1.2 radians.

Figure 51.1: 3D Model of a Five-Filar Metal Coil Inside a Polymer Tube

3D Model of a Five-Filar Metal Coil Inside a Polymer Tube

Three different models are created:

  1. Solid Tube and Solid Coil

  2. Solid Tube and Beam Coil

  3. Beam Tube and Beam Coil

The specific element types and contact models used are as follows:

Case Number Tube Element Coil Element Self Contact (between filars) Tube/Coil Contact Comments
1 SOLID186 SOLID186 Surface-to-surfaceSurface-to-surfaceMore accurate, but computationally expensive
2 SOLID186 BEAM189 Beam-to-beamBeam-to-surface 
3 PIPE289 BEAM189 Beam-to-beamInternal beam-to-beam 

Meshes for the three models are shown below.

Figure 51.2: Meshed Model for Case 1, Case 2, and Case 3

Meshed Model for Case 1, Case 2, and Case 3