16.7. Coupling of the Structural Model with the Battery Swelling Model

The structural model can be coupled with the battery swelling model to simulate battery cell deformation caused by electrochemical effects and deformation of the battery electrode layer. Battery swelling effects are only available for the linear or nonlinear structural models and when the battery swelling model is enabled as outlined in Inputs for the Newman’s P2D Model in the Fluent User's Guide.

To simulate battery swelling effects, the structural model works in conjunction with the battery swelling model. The battery swelling model provides the electrode layer strain scalar and the electrode layer normal vector to the structural model to solve for the swelling strain tensor . momentum balance, and swelling stress tensor . After the structural model computes the above terms, they are provided to the battery swelling model to solve the relevant E-chem submodel equations. The variables that are passed between the structural model and the battery swelling model are referred to as coupling variables.

When using a dynamic mesh, the electrode layer normal vector is transformed into the deformed frame battery layer normal vector following the local rotation of the battery geometry and formulated as:

(16–38)

with being the identity matrix and being the deformation gradient. Note that when a dynamic mesh is not used for the battery geometry, will be equal to .

The swelling strain tensor is then reconstructed from the electrode layer strain scalar and as:

(16–39)

The effective stress induced by battery swelling is then obtained from using the linear isotropic elasticity equation ( Equation 16–3). The following formulation is recommended for the Young's modulus in Equation 16–3 to ensure the coupling of variables is consistent with the battery swelling model:

(16–40)

where is the Young's modulus and is the thickness of the battery sandwich layer component, the subscripts . . and denote the battery anode, separator, and cathode, respectively (see Battery Swelling Model. specifically Modeling Swelling in the E-Chem Standalone Mode), and denotes the effective Young's modulus used in the linear elasticity formulation.

To solve for the total stress on the battery geometry, the momentum equation is solved with the swelling stress included and defined as:

(16–41)

With the momentum equation solved, the total stress on the battery geometry is defined as:

(16–42)