6.2.1. Options for Modeling Blade Film Cooling

There are two main approaches to modeling blade film cooling in CFX:

  • Use a full resolution mesh

    You can create a detailed mesh model that resolves the flow path from the plenum interior to the blade and out through individual holes in the blade surface. This approach is accurate, but can be computationally expensive in terms of setup and solution.

  • Use injection regions

    You can create a coarser mesh that does not fully resolve the individual holes directly, then use one or more injection regions (see Injection Regions in the CFX-Pre User's Guide) to model the injection of cooling air from hole positions on the blade surfaces. This approach is computationally less expensive and allows the holes to be modified independently of the aerodynamic surfaces, facilitating rapid blade design optimization. As the optimization procedure continues, you can refine the meshes to better resolve each hole and its effects. Finally, a full resolution model can be created from the best design in order to help confirm its performance.

6.2.1.1. Modeling Blade Film Cooling with Injection Regions

For modeling arrangements of cooling holes it is recommended to use the Cylindrical Hole injection model, together with the Selected 2D Regions option for Injection Location Type. This will allow you to reproduce multiple circular cross-section holes on a blade surface. When combined with profile field data, from the Injection Positions definition, it is possible to specify hole-specific size and drilling direction, as well as flow properties.

If the cooling holes are not circular but take the form of slots, such as might be found at the trailing edge of a blade, then it is recommended to use the User Defined Slot injection model. This allows the definition of a series of slots, or slot segments, that can be linear or curvilinear, as dictated by the locations and connectivity defined by the Injection Positions definition. When combined with profile field data, it is possible to define a slot with varying width and flow properties.

If you want to model platform leakage on the hub (or shroud), then it is recommended to use the Cylindrical Slot injection model. This also allows the definition of slots that can be linear or curvilinear, but also exploits the surface-of-revolution nature of the underlying Selected 2D Regions to produce an accurate radial intersection and slot representation. It is also less sensitive to the radial coordinate of the Injection Positions with respect to the 2D regions. Again, it is possible to define the slot with varying width and flow properties.