Core Loss Coefficient Extraction from Single-Frequency Loss Curve

The principles of the computation algorithm for Kh, Kc, Ke, and Y are summarized as below.

Note: Because the manufacturer-provided loss curve is obtained under sinusoidal flux conditions at a given frequency, these coefficients can be derived in the frequency domain.

The iron-core loss without DC flux bias is expressed as the following:

Equation for iron-core loss without DC flux bias

where f is the frequency, and Bm is the amplitude of the applied sinusoidal flux density waveform. The classical eddy-current loss coefficient Kc can be calculated analytically from

where s is the conductivity, and d is the thickness of one lamination sheet.

The remaining coefficients Kh and Ke, as well as Y, can be derived by minimizing the error between the measured and modeled core loss curves at different Bm expressed as

Equation for deriving K coefficients and Y by minimizing error

where Pmi and Pni are the measured and modeled core losses at a fixed frequency f and varied flux density amplitudes Bmi, and n is the number of points of the measured core loss curve. Kc is known, so the modeled core loss Pni depends on unknown parameters Kh, Ke, and Y. Kh and Ke can be identified by linear regression, and Y by a numerical optimization algorithm. Assuming an initial value of Y, the error can be derived from

Equation for calculating error as a function of Y

After Kh and Ke have been determined by linear regression, the error is a function of Y. The optimal Y can be finally derived by applying a numerical optimization algorithm to minimize the error.

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