6.2. Case Study: Multiple Surfaces from Mesh

In this tutorial, you will create surfaces from a complex mesh model using the Surface from Mesh option. The original mesh model is shown in the following picture.

Figure 6.7: Mesh Model

Mesh Model

Create 12 surfaces from the mesh model. They are shown in the following two pictures. From the pictures, you can see the surfaces' boundary lines extending along the natural mesh feature line. You will select the elements using the Propagation method for reasonable feature line boudanry capturing, and view some details for better surface generation.

Figure 6.8: Surface

Surface

Figure 6.9: Surface

Surface

6.2.1. Open Keyword File

This tutorial uses the Keyword file multisurf_frommesh.k. In the pulldown menu, go to File > Open > LS-DYNA Keyword File, choose multisurf_frommesh.k.

Figure 6.10: Mesh Model

Mesh Model

6.2.2. Fit Surface from Mesh

Create surface S1. First, click the bottom toolbar icon   to set the element displaying mode as Hide Elem. This mode enable users select the element easily. Then, click Geometry > Surface > Fit from Points/mesh or click the left icon  . Select the check box Prop and set the Ang parameter to 10. Select the highlighted elements in the following picture.

Figure 6.11: Mesh Selection

Mesh Selection

These elements capture the fillet feature line on both sides of boundary. The boundary line is very similar to a rectangle since there are 4 right angles (tagged by green circle in the picture). Therefore, check Untrimmed boundary in the dialog and create the surface as untrimmed surface (surface boundary is iso-line).

Figure 6.12: Sub-mesh

Sub-mesh

Untrimmed surface has more advantages of matching with neighbor surface on the boundary line to G0/G1 continuity in math than trimmed surface since untrimmed surface boundary line is iso-line while trimmed surface boundary line is not iso-line.

Figure 6.13: Untrimmed Surface

Untrimmed Surface

If you do not check Untrimmed boundary, the surface will generate a trimmed surface as shown in the following picture. However, the untrimmed surface is better for this tutorial.

Figure 6.14: Trimmed Surface

Trimmed Surface

6.2.3. Generate a New Surface

After you have gotten a satisfactory surface, such as the precision is smaller than 0.01, click Apply to add the surface into database, then click the check box Mesh again for another new surface generation.

Continue to create surface S2 to S8 by using the same element selection method in step 1. When you select elements, pay attention to keep the surface boundary smooth enough for being matched with new surface S9 later.

Figure 6.15: Surface Boundary

Surface Boundary

6.2.4. Select Elements

Continue to create surface S9. Select all the highlighted elements shown in the following picture by setting Prop Ang = 10.

Figure 6.16: Surface

Surface

6.2.5. Select More Elements

Continue to create surface S9. Select all the highlighted elements shown in the following picture by setting Prop Ang = 10.

Figure 6.17: Selected Mesh

Selected Mesh

Make sure that you have selected all the neccessory elements. In the following picture, there is one triangle element (in green circle) lost in the selection. This lost element will result in a hole in the surface, or sometimes, if this element happens on boundary position, the surface may not be created successfully due to self-interstionc boundary line happening there.

Figure 6.18: Improve Mesh Selection

Improve Mesh Selection

Continue to select all the neccessory elements for surface S9, and make sure the surface boundary has been matched the original surface's boundary very well.

Figure 6.19: Better Selected Mesh

Better Selected Mesh

Set Max tol = 0.01. Uncheck Untrimmed boundary since you can accept the trimmed surface here. Click Preview for base surface and click Fit for advanced surface to create surface S9.

Figure 6.20: Surface

Surface

6.2.6. Create the Surface

Create surface S10 by setting Prop Ang = 10 for element selection, unchecking Untrimmed boundary, and setting Max tol = 0.01.

Figure 6.21: Surface

Surface

6.2.7. Get Fine Boundary Line

Continue to create surface S11 and S12. In order to get fine boundary line, create both of them as untrimmed surface.

Figure 6.22: Surface

Surface

Finally, you have created all surfaces.

Figure 6.23: Mesh and Surface

Mesh and Surface

Figure 6.24: Surface

Surface