Spot Weld From File

  The Spot Weld from File option allows you to create bar elements from the weld data file.

Spot Weld data file

enter or browse for the path to the Weld data file. See below for sample lines of a Weld data file.

Description No. X Y Z PID1 PID2 PID3 Diameter

MASTIC

1

3046.278

531.872

1520.413

54325

54525

 

5

MASTIC

2

3095.952

528.354

1526.115

54325

54525

 

5

MASTIC

3

3145.952

525.258

1531.003

54325

54525

 

5

WSPOT

44

3340.525

695.365

537.187

54325

54525

  

WSPOT

45

3370.485

695.982

524.562

54325

54525

54625

 

MASTIC

46

3456.33

520.374

1543.035

54325

54525

54625

10

MASTIC

47

3260.055

525.304

1537.365

54325

54525

54625

10

MASTIC

48

3491.99

519.932

1543.285

54325

54525

 

10


Note:  The first column must define the connection type. The X, Y, and Z columns define the coordinates of the connection location. The PID1, PID2, and PID3 columns define the parts connected. The Diameter column is important for MASTIC connections. For WSPOT connections, the Diameter column should be left blank.


Spot Weld report file

After welding, a Weld report file of this name will be generated and placed in the working directory. This will list all the welds, which ones failed and why. Common reasons for failure include missing or misnamed parts or badly placed welds.

Element splitting
  • Remesh area (Tri/Quad)

    remeshes the area of the weld after the mesh is created.

  • Terminate

    terminates the split to keep the mesh count down and doesn’t give as many high aspect ratio quads, but it creates many more tri elements.

  • Propagate

    propagates the split through the mesh until the propagation is stopped by a tri element or it exits to the ORFN region.

Connector Part name

The part name for the connectors is automatically generated, starting with SPOTWELDFILE0.

Max projection

is the value slightly more than the maximum distance between two target parts.