10.8. Example: Element Verification Analysis

This is a simple finite element model created to demonstrate the gasket material simulation. Two block elements with element type SOLID185 were generated as supporters and a gasket element INTER195 was created. The whole system is fixed along one side of each axes to prevent rigid body motion. A prescribed displacement is placed on top of the supporter element. The gasket material is assumed to have a nonlinear compression behavior with 5 different linear unloading slopes. A pressure stress cap of 1.0e-5 is imposed so that no tension stress is generated. Two load steps were used.

Following are the Mechanical APDL commands:

/prep7 

!*+++++++++++++++++++++
!* Define Element Types
!*+++++++++++++++++++++
et,1,185                
et,2,195	        

!*++++++++++++++++++++++++++++++++++++++
!* Define Linear Elastic Material Type 1
!*++++++++++++++++++++++++++++++++++++++
mp,ex,1,2.1E12
mp,nuxy,1,0.0

!*+++++++++++++++++++++++++++++++++++++++++++++++++
!* Define Initial Gap, Stable Stiffness, Stress Cap
!*+++++++++++++++++++++++++++++++++++++++++++++++++
delta0 = 0.00e-3
stiff0 = 0.0e7
scap   = 1.0e-5
tb,gasket,2,,,para
tbdata, 1,delta0,stiff0,scap	

!*++++++++++++++++++++++++++++++++
!* Define Gasket Compression Curve
!*++++++++++++++++++++++++++++++++
tb,gask,2,1,13,comp
tbpt,,0.460800E-03, 0.161226E+07
tbpt,,0.511600E-03, 0.520884E+07
tbpt,,0.562400E-03, 0.113134E+08
tbpt,,0.613200E-03, 0.200499E+08
tbpt,,0.664000E-03, 0.259960E+08
tbpt,,0.714800E-03, 0.290345E+08
tbpt,,0.765600E-03, 0.357453E+08
tbpt,,0.816400E-03, 0.440064E+08
tbpt,,0.867200E-03, 0.563189E+08
tbpt,,0.918000E-03, 0.748254E+08
tbpt,,0.968800E-03, 0.967287E+08
tbpt,,0.101960E-02, 0.129001E+09
tbpt,,0.109326E-02, 0.157147E+09

!*+++++++++++++++++++++++++++++++++++++
!* Define Gasket Linear Unloading Curve
!*+++++++++++++++++++++++++++++++++++++
tb,gask,2,1,5,lunl    	
tbpt,,0.460800E-03, 2.430000E+11
tbpt,,0.714800E-03, 3.565000E+11
tbpt,,0.816400E-03, 5.92300E+11
tbpt,,0.968800E-03, 1.088000e+12
tbpt,,0.109326E-02, 1.490000E+12

!*+++++++++++++++++++++++++++
!* List Gasket Material Model
!*+++++++++++++++++++++++++++
tblist,gask,all

!*++++++++++++++++++
!* Define Parameters
!*++++++++++++++++++
n1    =  20
n2    =  n1*100
n3    =  n1
dis1  = -0.0008
dis2  = -0.000001
pres  =  1.0e7
pres2 =  10
pres3 =  1.4E8
dp    = -2.0e7
elb   =  1.0
elg   =  0.1

!*+++++++++++++++
!* Generate Nodes
!*+++++++++++++++
n,1,
n,2,1.0
n,3,1.0,1.0
n,4,0.0,1.0
ngen,2,4,1,4,,0.0,0.0,elb
ngen,2,8,1,4,,0.0,0.0,elb+elg
ngen,2,12,1,4,,0.0,0.0,2*elb+elg

!*+++++++++++++++++++++++++++++++++++++++++
!* Generate Front and Back SOLID185 Element
!*+++++++++++++++++++++++++++++++++++++++++
et,1,185,,1
mat,1
e,1,2,3,4,5,6,7,8
e,9,10,11,12,13,14,15,16

!*+++++++++++++++++++++++++++++++++
!* Generate Middle INTER195 Element
!*+++++++++++++++++++++++++++++++++
et,2,195,,          
type,2
mat,2
e,5,6,7,8,9,10,11,12

!*++++++++++++++++++++++++++
!* Define Boundary Condition
!*++++++++++++++++++++++++++
nsel,s,loc,z
d,all,uz
nsel,all
nsel,s,loc,x
d,all,ux
nsel,all
nsel,s,loc,y
d,all,uy
nsel,all
finish

/solu
!*+++++++++++++++++++
!* Apply Displacement
!*+++++++++++++++++++
nsel,s,loc,z,elb*2+elg
d,all,uz,dis1                	
nsel,all

!*+++++++++++++++++++++++++++++++++++++++++++++
!* Solve First Load Step, Compress the Elements
!*+++++++++++++++++++++++++++++++++++++++++++++
nsubst,n1,n2,n3
outres,all,all
outres,svar,all
solve

!*++++++++++++++++++++++++++++++++++++++++++
!* Solve Second Load Step, Open the Elements
!*++++++++++++++++++++++++++++++++++++++++++
nsubst,n1,n2,n3
outres,all,all
outres,svar,all
nsel,s,loc,z,elb*2+elg
d,all,uz,dis2                	
nall
solve
finish

!*++++++++++++++++++++++++
!* Postprocess the Results
!*++++++++++++++++++++++++
!/post1
!set,last
!pres,s
!pres,epto
!pres,epel
!prns,epel
!finish

!*++++++++++++++++++++++++++++++++++++++++++++++
!* Post26, Print and Plot Gasket Element Results
!*++++++++++++++++++++++++++++++++++++++++++++++
/post26
esol,2,3, ,s,x,press
esol,3,3, ,epel,x,delta
add,4,2, , ,press,,,-1,  	! change sign for plotting
add,5,3,,,delta,,,-1,    	! change sign for plotting
prvar,2,3,4,5
xvar,5
plvar,4

finish


Presented below is the POST26 output resulting from this analysis.

------------------------------------------------------------------------

          ***** POST26 VARIABLE LISTING *****

    TIME          3 S   X       3 EPELX       4 ADD         5 ADD
                  press         delta         press         delta
  0.50000E-01    -139488.     -0.398672E-04   139488.      0.398672E-04
  0.10000        -278977.     -0.797343E-04   278977.      0.797343E-04
  0.15000        -418465.     -0.119601E-03   418465.      0.119601E-03
  0.20000        -557953.     -0.159469E-03   557953.      0.159469E-03
  0.25000        -697442.     -0.199336E-03   697442.      0.199336E-03
  0.30000        -836930.     -0.239203E-03   836930.      0.239203E-03
  0.35000        -976418.     -0.279070E-03   976418.      0.279070E-03
  0.40000       -0.111591E+07 -0.318937E-03  0.111591E+07  0.318937E-03
  0.45000       -0.125539E+07 -0.358804E-03  0.125539E+07  0.358804E-03
  0.50000       -0.139488E+07 -0.398672E-03  0.139488E+07  0.398672E-03
  0.55000       -0.153437E+07 -0.438539E-03  0.153437E+07  0.438539E-03
  0.60000       -0.278389E+07 -0.477349E-03  0.278389E+07  0.477349E-03
  0.65000       -0.557968E+07 -0.514686E-03  0.557968E+07  0.514686E-03
  0.70000       -0.989280E+07 -0.550578E-03  0.989280E+07  0.550578E-03
  0.75000       -0.152775E+08 -0.585450E-03  0.152775E+08  0.585450E-03
  0.80000       -0.208613E+08 -0.620132E-03  0.208613E+08  0.620132E-03
  0.85000       -0.250737E+08 -0.656120E-03  0.250737E+08  0.656120E-03
  0.90000       -0.277640E+08 -0.693558E-03  0.277640E+08  0.693558E-03
  0.95000       -0.310936E+08 -0.730387E-03  0.310936E+08  0.730387E-03
   1.0000       -0.357955E+08 -0.765909E-03  0.357955E+08  0.765909E-03
   1.0500       -0.227277E+08 -0.738405E-03  0.227277E+08  0.738405E-03
   1.1000       -0.965988E+07 -0.710900E-03  0.965988E+07  0.710900E-03
   1.1500       -0.100000E-04 -0.680150E-03  0.100000E-04  0.680150E-03
   1.2000       -0.100000E-04 -0.640200E-03  0.100000E-04  0.640200E-03
   1.2500       -0.100000E-04 -0.600250E-03  0.100000E-04  0.600250E-03
   1.3000       -0.100000E-04 -0.560300E-03  0.100000E-04  0.560300E-03
   1.3500       -0.100000E-04 -0.520350E-03  0.100000E-04  0.520350E-03
   1.4000       -0.100000E-04 -0.480400E-03  0.100000E-04  0.480400E-03
   1.4500       -0.100000E-04 -0.440450E-03  0.100000E-04  0.440450E-03
   1.5000       -0.100000E-04 -0.400500E-03  0.100000E-04  0.400500E-03
   1.5500       -0.100000E-04 -0.360550E-03  0.100000E-04  0.360550E-03
   1.6000       -0.100000E-04 -0.320600E-03  0.100000E-04  0.320600E-03
   1.6500       -0.100000E-04 -0.280650E-03  0.100000E-04  0.280650E-03
   1.7000       -0.100000E-04 -0.240700E-03  0.100000E-04  0.240700E-03
   1.7500       -0.100000E-04 -0.200750E-03  0.100000E-04  0.200750E-03
   1.8000       -0.100000E-04 -0.160800E-03  0.100000E-04  0.160800E-03
   1.8500       -0.100000E-04 -0.120850E-03  0.100000E-04  0.120850E-03
   1.9000       -0.100000E-04 -0.809000E-04  0.100000E-04  0.809000E-04
   1.9500       -0.100000E-04 -0.409500E-04  0.100000E-04  0.409500E-04
   2.0000       -0.100000E-04 -0.100000E-05  0.100000E-04  0.100000E-05