Following is an example static analysis of an Allen wrench:
! define parameters for future use exx=2.07e11 ! young's modulus (2.07e11 pa = 30e6 psi) w_hex=.01 ! width of hex across flats (.01m=.39in) *afun,deg ! units for angular parametric functions w_flat=w_hex*tan(30) ! width of flat l_shank=.075 ! length of shank (short end) (.075m=3.0in) l_handle=.2 ! length of handle (long end) (.2m=7.9 in) bendrad=.01 ! bend radius of allen wrench (.01m=.39 in) l_elem=.0075 ! element length (.0075 m = .30 in) no_d_hex=2 ! number of divisions on hex flat tol=25e-6 ! tolerance for selecting nodes (25e-6 m = .001 in) /prep7 et,1,solid185,,3 ! eight-node brick element using simplified enhanced ! strain formulation et,2,plane182,3 ! four-node quadrilateral (for area mesh)using ! simplified enhanced strain formulation mp,ex,1,exx ! young's modulus for material 1 mp,prxy,1,0.3 ! poisson's ratio for material 1 rpoly,6,w_flat ! hexagonal area k,7 ! keypoint at (0,0,0) k,8,,,-l_shank ! keypoint at shank-handle intersection k,9,,l_handle,-l_shank ! keypoint at end of handle l,4,1 ! line through middle of hex shape l,7,8 ! line along middle of shank l,8,9 ! line along handle lfillt,8,9,bendrad ! line along bend radius between shank and ! handle /view,,1,1,1 ! isometric view in window 1 /angle,,90,xm ! rotates model 90 degrees about x /pnum,line,1 ! line numbers turned on lplot /pnum,line,0 ! line numbers off l,1,4 ! hex section is cut into two quadrilaterals asbl,1,7,,,keep ! to satisfy mapped meshing requirements for bricks cm,botarea,area ! component name botarea for the two areas ! generate area mesh for later drag lesize,1,,,no_d_hex ! number of divisions along line 1 lesize,2,,,no_d_hex lesize,6,,,no_d_hex type,2 ! plane182 elements to be meshed first mshape,0,2d ! mapped quad mesh mshkey,1 save ! save database before meshing amesh,all /title,meshed hex wrench end to be used in vdrag eplot ! now drag the 2-d mesh to produce 3-d elements type,1 ! type pointer set to solid185 esize,l_elem ! element size vdrag,2,3,,,,,8,10,9 ! drag operation to create 3-d mesh /type,,hidp ! precise hidden line display /title,meshed hex wrench eplot cmsel,,botarea ! select botarea component and aclear,all ! delete the 2-d elements asel,all finish ! apply loads and obtain the solution /solu antype,static ! static analysis (default) /title,allen wrench -- load step 1 ! first fix all nodes around bottom of shank cmsel,,botarea ! bottom areas of shank lsel,,ext ! exterior lines of those areas nsll,,1 ! nodes on those lines d,all,all ! displacement constraints lsel,all /pbc,u,,1 ! displacement symbols turned on /title,boundary conditions on end of wrench nplot !now apply pressure on handle to represent 100-n (22.5-lb) finger !force asel,,loc,y,bendrad,l_handle ! areas on handle asel,r,loc,x,w_flat/2,w_flat ! two areas on one side of handle... nsla,,1 ! ...and all corresponding nodes nsel,r,loc,y,l_handle+tol,l_handle-(3.0*l_elem)-tol ! reselects ! nodes at back end of handle (3 ! element lengths) *get,minyval,node,,mnloc,y ! get minimum y value of selected ! nodes *get,maxyval,node,,mxloc,y ! get maximum y value of selected ! nodes ptorq=100/(w_hex*(maxyval-minyval)) ! pressure equivalent to 100 n sf,all,pres,ptorq ! ptorq pressure on all selected ! nodes allsel ! restores full set of all entities /psf,pres,,2 ! pressure symbols turned on /title,boundary conditions on wrench for load step 1 nplot lswrite ! writes first load step /title, allen wrench -- load step 2 ! downward pressure on top of handle, representing 20-n (4.5 -lb) ! force pdown=20/(w_flat*(maxyval-minyval)) asel,,loc,z,-(l_shank+(w_hex/2)) ! area on top flat of handle... nsla,,1 ! ...and all corresponding nodes nsel,r,loc,y,l_handle+tol,l_handle-(3.0*l_elem)-tol ! reselects ! nodes at back end of handle (3 ! element lengths) sf,all,pres,pdown ! pdown pressure at all selected ! nodes allsel /title,boundary conditions on wrench for load step 2 nplot lswrite ! writes second load step save ! save database before solution lssolve,1,2 ! initiates solution for load step files 1 ! and 2 finish !review the results /show,jpeg /post1 set,1 ! reads load step 1 results prrsol ! reaction solution listing /pbc,defa ! no bc symbols /psf,defa ! no surface load symbols /edge,,1 ! edges only, no interior element outlines /title,deformed allen wrench caused by torque pldisp,2 ! deformed shape overlaid with undeformed ! edge plot /gsave,pldisp,gsav ! saves graphics specifications on ! pldisp.gsav /plopts,info,on ! turns on entire legend column /plopts,leg1,off ! turns off legend header /angle,,120,ym,1 ! additional rotation about model y (to see ! high stress areas) /title,stress intensity contours caused by torque plnsol,s,int ! stress intensity contours *get,smax,plnsol,0,max *stat,smax /gsave,plnsol,gsav ! saves graphics specifications to ! plnsol.gsav set,2 ! reads load step 2 results prrsol ! reaction solution listing /gresume,pldisp,gsav ! resumes graphics specifications from ! pldisp.gsav /title,deformed allen wrench caused by torque and force pldisp,2 /gresume,plnsol,gsav ! resumes graphics specifications from ! plnsol.gsav /title,stress intensity contours caused by torque and force plnsol,s,int *get,smax,plnsol,0,max *stat,smax wpof,,,-0.067 ! offset the working plane for cross-section ! view /type,1,5 ! capped hidden display /cplane,1 ! cutting plane defined to use the wp /view, 1 ,wp ! view will be normal to the wp /dist,1,.01 ! zoom in on the cross section /title,cross section of the allen wrench under torque and force loading plnsol,s,int *get,smax,plnsol,0,max *stat,smax finish