Using Cellular Structures model

Instructions for using the Synthesizer tool's Cellular Structures model.

  • Click Synthesizer on the main toolbar and under Cellular Structures, click the required model type:
    • Foam, closed-cell
    • Foam, open-cell
    • Honeycomb
    • Triangulated lattice
Structure type
  • For Honeycombs, in the Honeycomb Type list, select Extruded or Expanded.
Source records
  • To select a Bulk Material, click Browse.... This displays the full MaterialUniverse tree for the active database. Browse the tree, highlight the material of interest and click OK.
Model variables
  • Specify the Relative Density for the cellular structure. This can be entered as either:
    • A single value
    • A list, with each number separated with a semi-colon (for example, 1; 3; 6; 10; 15)
    • A range (for example, 1-15)
  • When a range is specified, the number of relative densities must also be specified in the Number of values box.
  • Specifying a list or range enables a family of foams or lattices to be evaluated.
    Note: Some of the equations used assume that the cell edge thickness is much less than the cell size, and hence are only valid up to a relative density of approximately 30%.
Model parameters
  • In the Relative flaw size (l/a) box, type a value, where l = average cell size and a = maximum flaw size in the bulk material. The default value is 10. This parameter is used to calculate the fracture toughness of the material.
  • For closed-cell foams, in the Proportion of material in the cell faces, (1-φ) box, type a percentage. This specifies the relative percentage of the bulk material in the cell faces (φ giving the proportion in the cell walls). It defaults to a typical value of 20%. As with the relative density variable, a single value, list or range can be entered.
  • For closed-cell foams, in the Thermal conductivity of gas in cells box, type a value (current units are shown to the right of the box).
Record naming
  • In the Bulk Material box, type the abbreviated name. For example, if your source record is Aluminum, type Al. This is used to create the record names for the new cellular materials.
    Values quoted on datasheet are for equivalent properties. For honeycomb structures, anisotropic properties have a Notes section stating which direction the property is applicable to.